𐄀 Focus on providing PCBA separator manufacturing process solution
Process engineers and plant managers specializing in vehicle-mounted PCBs and new energy control boards, take note!
Are you constantly plagued by the following production headaches?
· Scratches on high-side components during cutting, and batch defects caused by residual dust;
· Gradual precision drift after long-term operation, failing to meet the automotive-grade CPK ≥1.67 requirement;
· Unplanned downtime triggered by broken cutters, accumulated dust and full waste bins without early alerts;
· Time-consuming, error-prone manual program adjustments for mixed production of multiple PCB variants;
· Inability to connect legacy equipment to MES systems, leading to untraceable production data and delayed smart factory deployment.
EXE high-precision inline depaneling machine features imported premium hardware, full-process intelligent control and 6 flexible custom process solutions. It supports 7×24-hour non-stop mass production to consistently stabilize depaneling quality and throughput.
Cutting tolerance: ±0.05 mm; Repeat positioning tolerance: ±0.02 mm, reliably achieving CPK ≥1.67
1. C5 ground-grade ball screw & linear guide with full dust-proof module protection Isolates abrasive dust to prevent precision deviation over long service cycles and extend equipment lifespan.
2. Germany-made sycotec 100,000-rpm ESD high-speed spindle Adjustable rotating speed delivers low-stress cutting to fully protect high-precision A-side components.
3. High-precision servo drives (Panasonic A6 / Yaskawa) Matched with KEYENCE RS700 barcode scanner and high-precision height measurement vision system, which automatically detects tilted PCBs to eliminate defective offset cutting.
4. 5HP explosion-proof heavy-duty dust collector with floating brush top dust extraction The floating structure prevents electrostatic scratches on components and generates localized vacuum for thorough dust capture, leaving zero visible dust residue during production.
5. Dual-control system: CNC controller + PC Equipped with safety light curtains, earth leakage protection and other multi-layer safety mechanisms for maximized operational stability.
Minimal manual supervision required with automatic compensation, real-time alerts and synchronous data transmission.
✅ Intelligent milling cutter lifecycle management
Automatic dimension compensation, auto tool change, real-time broken/slipped cutter detection to avoid batch defects from abnormal tool conditions.
✅ Coaxial-light Mark alignment vision system
Compatible with square, circular and regular character fiducials; stable recognition even on dirty PCBs. Post-cut dimensional inspection supports full inspection or sampling inspection on demand.
✅ One-click program switching via barcode / QR code scanning Automatically loads matched cutting recipes to enable mixed production of Product A & B without manual parameter modification.
✅ Dual automatic early warning systems
Alerts for excessive dust accumulation and full waste bins to prevent unexpected downtime caused by dust overflow or PCB jamming.
✅ IPC-CFX industrial data communication
Real-time transmission of cutter service life, spindle speed, vacuum fluctuation and other production metrics. Remote equipment monitoring & operation via mobile phones or tablets, seamless integration with smart workshop MES platforms.
✅ One-click inline / offline mode switching
Avoid full-line shutdown amid partial equipment faults to guarantee scheduled output and on-time delivery.
Dedicated flexible production workflows tailored to diverse PCB structures
· Bottom-entry inline cutting: Cuts from underside to safeguard A-side high components, ideal for automotive electronics PCBs
· Inline saw-type VCUT cutting: Low cutting stress for mass production of V-groove panelized boards
· Dual-axis dual-platform asynchronous cutting: Independent dual-head operation to double throughput for multi-up panels
· Gripper-type inline cutting with tooling: Distinguishes product models via QR scanning and switches cutting modes automatically
· Combined milling & saw depaneling: Single machine compatible with both VCUT and tab routing processes
· Tool-free depaneling: Eliminates custom tooling costs, widely adopted in automotive electronics manufacturing
1. Stable Quality & Reduced Scrap Costs Low-stress cutting, dust-free extraction and high-precision visual inspection sustain automotive-grade qualified yield.
2. Labor Reduction & Improved Equipment Availability Automatic recognition, fault early warnings and remote operation cut man-hours spent on manual inspection and recipe adjustment.
3. Flexible Production & Digital Upgrade Readiness Supports mixed low-volume and high-volume production; standardized industrial communication protocols enable seamless construction of unmanned automated production lines.
Suitable for new energy control boards, vehicle-mounted main control boards and high-precision 3C PCBs. Yixie depaneling equipment delivers one-stop solutions for all post-SMT depaneling challenges.
If you require equipment trial cutting, automated production line transformation or depaneling process optimization, send us a private message to obtain your exclusive customized solution!
#PCB_Depaneling_Machine #Automotive_Electronics_Intelligent_Manufacturing #Post_SMT_Equipment #Precision_PCB_Processing #Smart_Factory_Production_Line
In-Line Automatic PCB Depanelling Machine
German Sycotec 4033ESD (Max: 100,000RPM)
